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Index of Mould Handbook

Chinese Version

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Content No.01 The Elementary Knowledge of Mold Design and Moulds Manufacture
Content No.02 Die Materials and Its Heat Treatment
Content No.03 Cold-punched Die Design
Content No.04 Forging Die Design
Content No.05 Die Mould Design
Content No.06 Extrusion Die Design
Content No.07 Light Industry Mould Design
Content No.08 Powder Metallurgy Mould Design
Content No.09 Mould Processing Equipments
Content No.10 Mould Manufacturing Engineering
Content No.11 Mould Precision Processing Technology
Content No.12 All Classes of Moulds' Machining Essentials
Content No.13 CAD/CAM Technology for Moulds
Content No.14 Mould/Die Installation, Debuging and Maintainance
Content No.15 Related Standard Specification on Die/Mould's Design/Manufacture

Content No.1 The Elementary Knowledge of Mold Design and Moulds Manufacture

Chapter No.1 The Classification and Application of Moulds
Section No.1 Moulds, Moulds' Function, Moulds' Action
Section No.2 Moulds' Classification and Moulds' Application

Chapter No.2 The Structure and Components of Moulds

Section No.1 The Essential Conditions of Mold Design
Section No.2 Moulds Drive, Driving Pressure and Movement
Section No.3 The Profile Structure and Design of Moulds
Section No.4 The Unitary Construction and Design of Moulds

Chapter No.3 The Basis Requirements of Mold Design and Moulds Manufacture

Section No.1 Moulds' Precision
Section No.2 Moulds' Life-span
Section No.3 The Safety Precautions for Mold Design, Moulds Manufacture and Moulds Usage

Chapter No.4 Fundamental Principles of Mold Design

Section No.1 The Procedures and Examples of Punching Die Design
Section No.2 The Procedures and Examples of Injection Mold Design
Section No.3 The Fundamental Principles of Die-casting Mould Design

Chapter No.5 Moulds' Standardization and Moulds' Standardized Parts and Components

Section No.1 The Summarization of Moulds' Standardized Parts and Components
Section No.2 Moulds' Standardization and Moulds' Standardized Parts and Components
Section No.3 Standardized Parts and Components of Cold-punched Dies
Section No.4 Standardized Parts and Components of Die Mold


Content No.2 Die Materials and Its Heat Treatment

Chapter No.1 The Summarization of Die Materials and Heat Treatment
Section No.1 The Classification of Die Materials
Section No.2 The Performance of Die Materials
Section No.3 Heat Treatment of Die Steel
Section No.4 The Heat Treatment Norm of Usual Die Materials
Section No.5 Conventional Equipments for Die Materials' Heat Treatment
Section No.6 Quality Analysis of Die Materials' Heat Treatment

Chapter No.2 Performance Requirements of Die Materials

Section No.1 Moulds' Performance Requirements on Materials
Section No.2 Usual Die Materials
Section No.3 The Principles on Moulds' Selecting Suitable Materials

Chapter No.3 Cold-work Die Steel and Its Heat Treatment

Section No.1 Components and Characteristics of Cold-work Die Steel
Section No.2 Heat Treatment of Cold-work Die Steel
Section No.3 The Performance of Cold-work Die Steel

Chapter No.4 Hot-work Die Steel and Its Heat Treatment

Section No.1 The Classification and Characteristics of Hot-work Die Steel
Section No.2 The Selection Principles of Hot-work Die Steel
Section No.3 Heat Treatment of Hot-work Die Steel
Section No.4 Fundamental Characteristics of Hot-work Die Steel

Chapter No.5 Die Steel for Light Industry and Its Heat Treatment

Section No.1 The Assortment and Application of Die Steel for Plastics Mold
Section No.2 The Selection Principles of Die Steel for Plastics Mold
Section No.3 Heat Treatment of Die Steel for Plastics Mold
Section No.4 The Performance of Die Steel for Plastics Mold
Section No.5 Chemical Composition and Service Life of Glass Mold
Section No.6 Glass Bulb Mold for Kinescope Charactron
Section No.7 The Forming Mold for Glass Container
Section No.8 Surface Strengthening Process for Glass Mold

Chapter No.6 Heat Treatment for Moulds Parts

Section No.1 The Summarization of Parts' Heat Treatment
Section No.2 Examples of Moulds Parts' Heat Treatment
Section No.3 Distortion of Moulds Parts' Heat Treatment

Chpater No.7 China Die Materials Market

Section No.1 The Market Profile of Domestic Die Materials
Section No.2 Marketing and Sales of Domestic Die Materials (Including Imported Steel)
Section No.3 Development Intro of New Grades of Steel

Content No.3 Cold-punched Die Design

Chapter No.1 Cold-punched Die Design Basis

Section No.1 Punching Distortion
Section No.2 Design Summarization of Cold-punched Die
Section No.3 Design Essentials of Punching Die
Section No.4 The Current Status and Development Direction of Punching Technology

Chapter No.2 Cold Stamping Technical Design

Section No.1 Stamping Parts' Manufacturability
Section No.2 Technical Calculation and Technical Parameters

Chapter No.3 Blanking Die Design/Notching Die Design/Cutting Die Design

Section No.1 Blanking Parts' Manufacturability
Section No.2 Center of Pressure and Force Computation
Section No.3 Female Die Design/Female Mold Design/Negative Mold Design and Male Die Design

Chapter No.4 Bending Die Design

Section No.1 Summarization
Section No.2 Bending Technics
Section No.3 Design Consideration of Bending Dies

Chapter No.5 Deep Drawing Die Design/Deep-drawn Mould Design

Section No.1 Deep Drawing Parts' Manufacturability
Section No.2 Blank Dimensions and Shapes of Deep Drawing Parts
Section No.3 The Process Layout of Deep Drawing Parts
Section No.4 The Adoption and Types of Blank Holders
Section No.5 The Calculation of Deep Drawing Ironing Force
Section No.6 Dimensions Calculation of Deep Drawing Dies' Working Portion

Chapter No.6 Forming Die Design

Section No.1 Bulge
Section No.2 Hole Flanging and Flanging
Section No.3 Necking Down
Section No.4 Sizing
Section No.5 Coining

Chapter No.7 Precision Die Design/Fine Stamping Die Design

Section No.1 Fine-Blanking Process/Precision Stamping Process
Section No.2 The Structure Manufacturability of Precisely Punched Workpieces
Section No.3 The Structure of Precision Die

Chapter No.8 Detail Design of Cold-punched Die/Cold-punching Mould

Section No.1 Male Die
Section No.2 Female Die/Female Mold/Negative Mold
Section No.3 Materials Discharge Panel
Section No.4 Guide Plate
Section No.5 Pressure Ram Device
Section No.6 Materials Guide Device
Section No.7 Materials Stop Device and Guide Right Device
Section No.8 Positioning and Ejection Device


Content No.4 Forging Die Design

Chapter No.1 Forging Die Design Basis

Section No.1 The Classification of Forging Die
Section No.2 Distortion Courses of Die Forging
Section No.3 Structure Characteristics of Forging Die
Section No.4 Metal's Distortion at Forging

Chapter No.2 Process Design of Forge and Press

Section No.1 Forging Die's Design Steps
Section No.2 Forged Pieces' Drawing Design
Section No.3 Finish Forging Grooves' Design
Section No.4 Preliminary Forging Grooves' Action and Design
Section No.5 Disc Type Forging Pieces' Preforming Groove Design
Section No.6 Macroaxis Type Forging Pieces' Preforming Groove Design

Chapter No.3 Die Design of Hammer Forging Die

Section No.1 Forged Pieces Drawing's Design
Section No.2 Die Groove Design
Section No.3 Confirmation of Blank Dimensions
Section No.4 Hammer's Tonnage Calculation
Section No.5 Groove' Layout
Section No.6 Modules' Sizes in Tabulation
Section No.7 Modules' Specifications in Tabulation

Chapter No.4 Screw Press Forging Die Design

Section No.1 Forged Pieces Classification and Design Characteristics of Forged Piece Drawing
Section No.2 The Technical Characteristics of Screw Press's Die Forging
Section No.3 Tonnage Choice of Friction Press
Section No.4 Design Characteristics of Forging Die

Chapter No.5 Design of Horizontal Forging and Upsetting Machine Forging Die

Section No.1 Characteristics of Die Forging by Horizontal Forging and Upsetting Machine
Section No.2 Forged Piece's Classification and Design of Forged Piece's Drawing
Section No.3 The Upsetting Rules and The Process Map Out of First Class Flat Forged Pieces
Section No.4 Process Design of Second Class Flat Forged Pieces
Section No.5 Third Class Flat Forged Pieces - Technical Characteristics of Tube Blank's Upsetting
Section No.6 Calculation of Flat Forging Force
Section No.7 Structure Design of Flat Forging Die

Chapter No.6 Die Forging on Hot Die Forging Press

Section No.1 Process Characteristics of Die Forging on Hot Die Forging Press
Section No.2 Structure of Hot Forging Die
Section No.3 Die Height
Section No.4 Press's Tonnage Choice

Chapter No.7 Subseqent Handling of Die Forging

Section No.1 Forged Piece's Edge Trimming and Hole Punching
Section No.2 Forged Piece's Calibration
Section No.3 Forged Piece's Cooling and Heat Treatment
Section No.4 Forged Piece's Cleaning and Checkout
Section No.5 Die's Checkout, Maintainance and Service Life
Section No.6 Forged Piece's Bugs and Correction Methods
Section No.7 Compilation of Die Forging Technological Process


Content No.5 Die Mould Design

Chapter No.1 Die Mould Design Basis

Section No.1 Summarization of Die Mould Design
Section No.2 Technical Requirements of Die Mould

Chapter No.2 Die-casting Process Design

Section No.1 Die-casting Principle
Section No.1 Choice and Adjustment of Die-casting's Major Technical Parameters

Chapter No.3 Die Jointing Plane and Gating System

Section No.1 Die Jointing Plane's Design
Section No.1 Gating System's Design

Chapter No.4 Usual Organs Design

Section No.1 Confirmation of Core Loosing Force and Core Loosing Distance
Section No.2 Cross Key Core Loosing Organ
Section No.3 Ejecting Mechanism's Reposition

Chapter No.5 Die-casting Die Body Design

Section No.1 Die-casting Die Body Design
Section No.2 Die-casting Die Frame Design
Section No.3 Die-casting Die's Forming Parts Design
Section No.4 Temperature Control of Die-casting Die's Die Body

Chapter No.6 Die-casting Die's Parts Design

Section No.1 Die Parts' Structure and Sizes
Section No.2 Die Parts' Matching Relationship and Surface Roughness
Section No.3 Die Parts' Calculation


Content No.6 Extrusion Die Design

Chapter No.1 Extrusion Die Design Basis

Section No.1 Brief Introduction of Extrusion Technique
Section No.2 Non-ferrous Metal's Extrusion Characteristics
Section No.3 Classification and Assembly Types of Hot Extrusion Die

Chapter No.2 Extrusion Process Design

Section No.1 Cold Extrusion Parts' Manufacturability
Section No.2 Technological Process Working-out and Distortion Degree of Cold Extrusion
Section No.3 Pressure Calculation of Cold Extrusion
Section No.4 Cold Extrusion's Process Design Principles
Section No.5 Cold Extrusion's Process Layout

Chapter No.3 Hot Extrusion Die Design

Section No.1 Hot Extrusion Die Design Basis
Section No.2 Fundamental Elements of Hot Extrusion Die Design
Section No.3 Bar Section's Hot Extrusion Die Design

Chapter No.4 Cod Extrusion Die Design

Section No.1 Workpieces' Design
Section No.2 Male Die/Female Die Working Portion's Dimensions Calculation
Section No.3 Cold Extrusion Combined Female Die Design
Section No.4 Combined Female Die's Pressfitting Method

Chapter No.5 Warmheat Extrusion Die Design

Section No.1 Warmheat Extrusion Die Design Summarization
Section No.2 Warmheat Extrusion Calculation
Section No.3 Warmheat Lubrication and Die Design


Content No.7 Light Industry Mould Design

Chapter No.1 Basic Knowledge of Plastic Forming

Section No.1 Plastic Rheology Characteristics
Section No.2 Plastic's Composition and Technological Characteristics
Section No.3 Usual Plastics

Chapter No.2 Plastic Forming Process

Section No.1 Plastic Workpieces' Manufacturability
Section No.2 Plastic Workpieces' Structure Analysis
Section No.3 Models Forming Process

Chapter No.3 Injection Molding Mould Design

Section No.1 Basic Structure and Classification of Injection Moulds
Section No.2 Relationship of Injection Moulds and Injection Molding Machines
Section No.3 Plastic Manufacture's Importance Position in Moulds
Section No.4 Gating System and Exhaust System
Section No.5 Hot Runner Mould Design
Section No.6 Temperature Regulating System Design

Chapter No.4 Compression and Transfer Mould Design

Section No.1 Compression Mould's Structure and Classification
Section No.2 Compression Mould's Forming Components Design
Section No.3 Compression Mould Structure Components Design
Section No.4 Transfer Mould's Structure and Classification
Section No.5 Transfer Mould's Forming Components Design
Section No.6 Gating System Design

Chapter No.5 Extrusion Mould Design

Section No.1 Extrusion Mould Design Summarization
Section No.2 Extrusion Molding Head
Section No.3 Parameters of Plastic Extrusion Molding Machine, Structure of Extrusion Molding Head

Chapter No.6 Blow Molding Die Design/Blowing Mould Design

Section No.1 Hollow Blow Moulding Process and Blowing Mould Design
Section No.2 Vacuum Forming Process and Mould Design
Section No.3 Compression Air Forming Process and Mould Design

Chapter No.7 Aluminium Section Extrusion Die Design

Section No.1 Aluminium and Aluminium Alloy for Extruded Section
Section No.2 Aluminium Section Extrusion Technological Flow and Technological Parameters
Section No.3 Aluminium Section Extrusion Die's Structural Elements and Design Principles
Section No.4 Aluminium Section Extrusion Die's Types and Assembly Methods
Section No.5 Solid Aluminium Section Extrusion Die's Optimal Design
Section No.6 Hollow Aluminium Section Extrusion Die's Optimal Design

Chapter No.8 Glass Mould Design

Section No.1 Glass Forming Process
Section No.2 Glass Mould Design

Chapter No.9 Rubber Mould Design

Section No.1 Rubber Molding Process
Section No.2 Rubber Mould Design


Content No.8 Powder Metallurgy Mould Design

Chapter No.1 Powder Metallurgy Mould Design Basis

Section No.1 Summarization of Powder Metallurgy
Section No.2 Choice of Press

Chapter No.2 Powder Metallurgy's Powder Compact Blank Design

Section No.1 Powder Metallurgy Compact Blank Shapes' Confirmation
Section No.2 Confirmation of Compact Blank's Sizes Precision and Compact Blank's Position Precision

Chapter No.3 Powder Metallurgy Mould Structure Design

Section No.1 Forming Mould Structure's Basic Scheme
Section No.2 Connection Modes of Forming Mould's Major Parts
Section No.3 Floating Structure

Chapter No.4 Powder Metallurgy Mould Parts Design

Section No.1 Major Parts' Sizes Calculation of Powder Metallurgy Mould
Section No.2 Compaction Mould's Components Design

Chapter No.5 Powder Forming Equipments and Dieholder

Section No.1 Basic Requirements and Choice Basis on Powder Forming Equipments
Section No.2 Specification and Technical Parameters of Powder Forming Equipments
Section No.3 Forming Dieholder


Content No.9 Mould Processing Equipments

Chapter No.1 Summarization of Mould Processing Equipments

Section No.1 Classification and Application of Mould Manufacture's Tool Set Up
Section No.2 Usage Effectiveness and Development of Mould Manufacture's Tool Set Up
Section No.3 Mould Components' Structure and Machining Characteristics

Chapter No.2 Turning Machining Equipments

Section No.1 Lathe Turning Tool
Section No.2 Turning Machines

Chapter No.3 Milling Machining Equipments

Section No.1 Milling Machining Clamps
Section No.2 Milling Machines

Chapter No.4 Boring Machining Equipments

Section No.1 Borning Tool
Section No.2 Drill Tool, Drift Tool
Section No.3 Boring Machines

Chapter No.5 Grinding Machining Equipments

Chapter No.6 Moulds' Non Traditional Machining Equipments

Section No.1 Electric Spark Processing Machines
Section No.2 Electrical Discharge Wirecutting Machines

Chapter No.7 Checkout Equipments for Mould Processing

Section No.1 Common Technical Requirements and Measuring Techniques of Moulds Components' Machining
Section No.2 Specific Measuring Instruments for Moulds Checkout
Section No.3 Usual Measuring Instruments for Moulds Checkout


Content No.10 Mould Manufacturing Engineering

Chapter No.1 Mould Manufacturing Engineering Basis

Section No.1 Mould Manufacture History
Section No.2 Moulds' Manufacture Characteristics
Section No.3 Mould Manufacturing Engineering
Section No.4 Mould Machining Method
Section No.5 Mould Machining Tools
Section No.6 Mould Numerical Control Machining

Chapter No.2 Die/Mould Workblank Machining Allowance

Section No.1 Workblank's Classification and Characteristics
Section No.2 Relationship of Workblank Machining Allowance and Workpieces Machining Methods

Chapter No.3 Die/Mould Workblanks' Forging and Casting

Section No.1 Classification and Chracteristics of Die/Mould Workblank
Section No.2 Workblanks' Choice Principles
Section No.3 Casting Workblanks' Manufacture
Section No.4 Forging Workblanks' Manufacture
Section No.5 Section Workblanks' Manufacture
Section No.6 Blanks Machining

Chapter No.4 Mould Components' Machining

Section No.1 Mould Components' Locksmith Machining
Section No.2 Mould Components' Machine Works

Chapter No.5 Mould Componnets' Non Traditional Machining

Section No.1 Electrospark Machining/Electrical Discharge Machining
Section No.2 Electrical Discharge Wirecutting
Section No.3 Ultrasonic Machining
Section No.4 Electrolytic Machining
Section No.5 Electrocasting Machining
Section No.6 Electrolytic Polishing and Chemical Polishing
Section No.7 Lettering, Skin Stria, Decorative Pattern
Section No.8 Cold Extrusion Machining


Content No.11 Mould Precision Processing Technology

Chapter No.1 Summarization of Mould Precision Processing

Section No.1 Mould Life's Requirements on Mould Workpieces' Surface Strengthening
Section No.2 Mould Workpieces' Surface Strengthening Methods
Section No.3 Mould Workpieces' Surface Strengthening Layer's Characteristics

Chapter No.2 Mould Surface Strengthening Technology

Section No.1 Mould Surface Chemical Heat Treatment Strengthening Technology
Section No.2 Mould Surface Deposition Coating Layer's Strengthening Technology
Section No.3 Mould Surface Laser Strengthening Technology

Chapter No.3 Mould Surface Lapping and Polishing Technology

Section No.1 Summarization
Section No.2 Manual Lapping and Polishing
Section No.3 Electrochemistry Polishing
Section No.4 Ultrasonic Polishing
Section No.5 Extrusion Lapping Polishing
Section No.6 Others Polishing Technology
Section No.7 Photography Erosion

Chapter No.4 Mould Surface Structurization

Section No.1 Summarization
Section No.2 Photochemistry Etching Technology
Section No.3 Requirements of Mould Surface and Structure
Section No.4 Processing ProcedureS
Section No.5 Execution Ordering


Content No.12 All Classes of Moulds' Machining Essentials

Chapter No.1 Cold-punched Die Machining Essentials

Section No.1 Blanking Die/Notching Die Components' Machining Essentials
Section No.2 Blanking Die/Notching Die Machining Essentials
Section No.3 Blanking Die/Notching Die Manufacture Characteristics

Chapter No.2 Forging and Stamping Die Machining Essentials

Section No.1 Forging Die Processing Program Arrangement
Section No.2 Forging Die Manufacture'S Typical Technological Process
Section No.3 Forging Die Groove Machining Methods
Section No.4 Forging Die Groove Checkout

Chapter No.3 Die-casting Machining Essentials

Section No.1 Die-casting Die Manufacture Technology Requirements
Section No.2 Die-casting Die Cavity Components' Manufacture

Chapter No.4 Plastic Moulds Machining Essentials

Section No.1 Injection Moulds' Machining Essentials
Section No.2 Compression Moulds' Machining Essentials
Section No.3 Transfer Moulds' Machining Essentials
Section No.4 Extrusion Molding Head Machining Essentials
Section No.5 Hollow Molding Moulds Machining Essentials

Chapter No.5 Powder Metallurgy Die Machining Essentials

Section No.1 Powder Metallurgy Die Machining Characteristics
Section No.2 Powder Metallurgy Die Machining Methods


Content No.13 CAD/CAM Technology for Moulds

Chapter No.1 Summarization of Mould CDA/CAM

Section No.1 CAD Technology and Development
Section No.2 Mould CAD System's Constitution
Section No.3 Mould CAD Technology's Application
Section No.4 Expression of Curve and Curved Surface
Section No.5 Expression of Solid Entity
Section No.6 Characteristics Molding Technology

Chapter No.2 Cold-punched Die CAD/CAM System

Section No.1 Graphics Manipulation
Section No.2 Punching/Stamping Die's Assembly Technology
Section No.3 Establishment of Punching/Stamping Die's Data, Knowledge Base
Section No.4 Connecting to Network
Section No.5 Computer-Aided Process Planning (CAPP) on Punching/Stamping
Sedtion No.6 Computer-Aided Punching/Stamping Die Design

Chapter No.3 Die-casting Die CAD System

Section No.1 Summarization of Die-casting Die CAD System
Section No.2 Constitution of Die-casting Die CAD System
Section No.3 Case Analysis on Die-casting Die CAD System

Chapter No.4 Injection Mould CAD/CAM System

Section No.1 Flow Simulation Software for Injection Mould's Injection Course
Section No.2 Simulation Software for Injection Mould's Cooling System
Section No.3 Simulation Software for Injection Mould's Compaction Course
Section No.4 Injection Mould's Structure CAD
Section No.5 Injection Mould CAD/CAM System Flowchart
Section No.6 Typical Injection Mould CAD/CAM System's Configuration and Function of Modules


Content No.14 Mould/Die Installation, Debuging and Maintainance

Chapter No.1 Mould/Die Installation

Section No.1 Cold-punched Die's Installation
Section No.2 Forging Die's Installation
Section No.3 Compression Die's Installation
Section No.4 Injection Mould's Installation
Section No.5 Die-casting Die's Installation

Chapter No.2 Mould/Die Debugging

Section No.1 Summarization of Mould/Die Debugging
Section No.2 Cold-punched Die's Debugging
Section No.3 Forging Die's Debugging
Section No.4 Plastics Moulds' Debugging
Section No.5 Die-casting Die's Debugging
Section No.6 Die/Mould's Inspection and Acceptance after Testing Die/Mould

Chapter No.3 Die/Mould' Usage and Maintainance

Section No.1 Die-punching Die's Usage
Section No.2 Forging Die's Usage
Section No.3 Compression Die's Usage
Section No.4 Die/Mould's Usage
Section No.5 Die-casting Die's Usage
Section No.6 Die/Mould's Maintainance
Section No.7 Forging Male/Femail Die's Repairing
Section No.8 Injection Mould's Maintainance and Repairing
Section No.9 Die-casting Die's Maintainance and Repairing
Section No.10 Die/Mould's Others Repairing


Content No.15 Related Standard Specification on Die/Mould's Design/Manufacture

Chapter No.1 National Professional Standard on Die/Mould Workers

Chapter No.2 Universal Standard Specification on Die/Mould's Design/Manufacture

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